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Streamline your process

Our knowledge and experience allow us to gain a complete understanding of your process and create a custom advanced control system solution.

ACSI helps you surpass your competition by providing best available technologies, an optimized process, improved consistency & accuracy, increased efficiency, and lower operating costs.

Market Results

ACSI engineers have commissioned thousands of installations worldwide. Successful results are measured by key performance indicators that really matter, including decreased temperature variation, increased pack, reduced job change time, defect reduction, and optimized energy usage.

Quality Solutions

ACSI will provide your organization with a range of tools and services to bring existing and/or new operations to peak performance. Steps taken will ensure operation is within the highest production/lowest energy cost window resulting in an overall improvement of plant performance.

Glass Industry Results

After implementing Model Predictive Control (MPC) our glass customers have realized significant benefits, including exceptional stability, a substantial reduction in temperature variation, increased throughput, and reduced product change time.

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10TPD

Increased production

3%

Reduction of fuel consumption

Reduction in temperature variation

50 - 75% reduction

Reduced job change time

Reduced job change time from 7hrs to 2-3hrs

Food Industry Results

After upgrading the existing control system (configuration, programming, and commissioning of the PLC & HMI) for a leading ketchup producer, end results included increased throughput, reduced downtime, and optimized operation with minimal operator intervention.

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25%

Increase over normal volume

24/7

Efficient 24 hour operation of the system to meet production demands

Inorganic Chemicals Industry Results

By implementing flexible batching, a well known Chemical manufacturer saw increased productivity & better quality, a reduction of manual operation, fewer mistakes, and complete raw material balance.

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10%

Increase in productivity

The system upgrade completed with ACSI involved the replacement of both the process controller and the operator interface. On its own, an upgrade of the interface would have been a difficult job. Moving to a new process control platform and a new operator interface immediately made this a high risk job as well. The engineers from ACSI have done a terrific job in reverse engineering the old system to allow a very close replication in the new system. Their efforts resulted in a very smooth startup.
Craig Hawkins
Northstar Bluescope Steel
Featured News & Events

ACSI Europe To Commission A Float Rolled Glass Line

Posted:
In early fall of 2018, ACSI Europe will be implementing a control system for PT Mulia Glass located in Jakarta, Indonesia. The platform will consist of Siemens S7 – 400 redundant PLCs & Intouch HMI Software. The new remote racks supplied will be connected to the existing Siemens S7 -400 H
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ACSI Receives Letter of Commendation

Posted:
In August 2018, ACSI Europe engineers commissioned a Melter and Forehearth control system for NEG Fiberglass in Wigan, England. The platform was a Rockwell CL Redundant PLC with Intouch HMI Software. After completion of the Rebuild, ACSI was rated in the top 10 of best performing contractors.

80th Conference on Glass Problems

Posted:
October 28th - 31st, 2019 Columbus, Ohio Hilton Downtown & Columbus Convention Center Evening Hospitality Booth 101 & Daytime Booth 307

Global Reach

As an integrator of information and control system solutions, ACSI engineers, based in the United States and Europe, are able to provide customers with quality technical engineering, system design, factory acceptance, installation supervision, commissioning services, and training. ACSI currently services customers located in over 40 different countries.

Proven Success

Advanced Control Solutions, Inc. was founded in 1992 by Steve Nixon. After many years of experience within the glass industry, he saw the need for a company that could provide manufacturers exceptional process knowledge as well as advanced and cost effective control system solutions. Over 25 years later, ACSI remains the recognized leader in control system integration having commissioned thousands of successful installations worldwide.